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Rotary pumps

 

     The rotating-vane pump, known also as "rotary pump", is constituted of a stator and an eccentric rotor which has two vanes (blades) in. a diametral slot. The stator is a steel cylinder the ends of which are closed by suitable plates, which hold the shaft of the rotor. The stator is pierced by the inlet and exhaust ports which are positioned respectively a few degrees on either side of the vertical. The inlet port is connected to the vacuum system by suitable tubulation usually provided with some kind of dust filter. The exhaust port is provided with a valve, which may be a metal plate moving vertically between arrester plates, or a sheet of Neoprene, which is constrained to hinge between the stator and a metal backing plate.

The rotor consists of a steel cylinder mounted on a driving shaft (fig. 1). Its axis is parallel to the axis of the stator, but is displaced from this axis (eccentric), such that it makes contact with the top surface of the stator, the line of contact lying between the two ports. This line of contact known as the top seal between rotor and stator must have a clearance of 2-3 microns. A dia metrical slot is cut through the length of the rotor and carries the vanes. These are rectangular steel plates which make a sliding fit in the rotor slot and are held apart by springs which ensure that the rounded ends of the vanes always make good contact with the stator wall. The whole of the stator-rotor assembly is submerged in a suitable oil.rotary

The action of the pump is shown in Fig. 2. As vane A passes the inlet port (fig. 2a), the vacuum system is connected to the space limited by the stator, the top seal, the rotor and vane A. The volume of this space increases as the vane sweeps round, thus producing a pressure decrease in the system. This continues until vane B passes the inlet port (fig. 2b), when the volume of the gas evacuated is isolated between the two vanes. Further rotation sweeps the isolated gas around the stator until vane A passes the top seal (fig. 2c). The gas is now held between vane B and the top seal, and by further rotation it is compressed until the pressure is sufficient (about 850 Torr) to open the exhaust vafve, and the gas is evacuated from the pump.action

Since both vanes operate, in one rotation of the rotor a volume of gas equal to twice that indicated in fig. 2b is displaced by the pump. Thus, the volume rate at which gas is swept round the pump, referred to as pump displacement S, is

S = 2Vu

where V is the volume between vanes A and B (fig. 2b), and n is the number of rotations per unit time (usually 350-700 r.p.m.). The contacts of the vanes and rotor with the stator form three separate chambers each containing gas at different pressure. These contacts must therefore make vacuum-tight seals, especially for the top seals which must support more than one atmosphere pressure difference. For this reason the inner surfaces- of the stator, that of the rotor and vane, are very carefully machined. Hence, great care must be taken to ensure that no abrasive material or gas which is likely to corrode the metal surfaces enters the pump chamber.

In theory, the lowest pressure achieved by the pump is determined only by the fact that the gas is compressed into a small but finite "dead volume". When the system pressure becomes so low that, at maximum compression, the gas pressure is still less than that of the atmosphere it cannot be discharged from the pump. Subsequent pumping action re-expands and recompresses the same gas without further decreasing the pressure in the system. The ratio of the exhaust pressure to the inlet pressure is termed the pump compression ratio. Thus, to produce pressures of the order of 10-2 Torr, pumps having compression ratios of the order of 105 are required. In addition to lubrication and sealing, the oil also performs the function of filling the dead volume, thus increasing the compression ratio. The lowest {ultimate) pressure achieved by a single stage rotary pump is about 5 x 10-3 Torr, as measured by a McLeod gauge (permanent gas pressure). If the pressure is measured by a Pirani gauge (total pressure), pressures of about 10-* Torr will be recorded for the same single stage pump.

Parallel connection of two identical rotor-stator systems will provide twice the displacement but the same ultimate pressure. Series connection provides the same displacement but greater pumping speeds at low pressures (lower ultimate pres sure). A two-stage pump may reach 10-4 Torr (McLeod) or 2 x 10-3 (Pirani) ultimate pressure.


    

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